Industrial custom LED and mechanical solutions
Strong design and clear communication

Quick and efficient results: for designers and manufacturers, we are your reliable partner. Hagnleone offers custom solutions in the areas of LED and mechanics. We take charge of individual project tasks as desired, right up to comprehensive project assistance for any challenge.

Whether you want design, product development, product verification, samples, prototypes or series production, we support you every step of the way with excellent expertise.

Custom light for production terminals:

Hagnleone’s task was to implement the specifications of the industrial designer to the letter and develop a status light with three colours that integrates seamlessly into the DMG MORI terminal design.

Due to budget constrictions, the design had to be limited to just one LED light strip. In order to achieve even yet comprehensive lighting, a Plexiglas body with complex shapes was developed.

Facts and solution:
  • • Status indicator with colours RED/YELLOW/GREEN
  • • Optimised cost–benefit design solution
  • • Very high standard of design
  • • Direct PC control via USB interface
ECOLINE progress display:

Based on customer-specific IP67 housing concepts, two digital displays in two different designs with three pieces of information – remaining quantity, remaining run time expressed as a time frame, and remaining run time in the form of a digital green progress bar – were developed for machines operating in series processes. The displays are directly controlled by the machine in question via a digital industrial interface.

Facts and solution:
  • • High-contrast display
  • • Minimal installation dimensions with a total height of just 37 mm
  • • Tempered safety glass cover with translucent effect
  • • IP67 degree of protection
  • • Can be controlled via PLC with an extremely simple plug connector

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LED user guidance for bending machines:

The objective was to simplify user workflows for BYSTRONIC bending machines and optimise handling by means of machine-controlled, visual user guidance. A tool position indicator was developed and implemented as a solution. Processes and tool positions can now be displayed with precision down to the centimetre, increasing production safety and reliability and reducing tool change and production times.

Facts and solution:
  • • Up to 400 individually addressed LEDs per display
  • • Minimal installation dimensions: 15 × 6 × 1,000 – 4,000 mm
  • • Can be controlled via additional module, with up to 64 displays running simultaneously
  • • IP64 degree of protection
Garant Tool24 pick one goods issuing system:

The customer requested a light for a new type of goods issuing system for workshops. In addition to the exact colour of the light and flush-mounted installation, the customer also wanted different-sized sections to accommodate the different sizes of the installed compartments, and stipulated that the light should be brighter when the sliding doors were opened so that users could orientate themselves more easily. The customer also wanted to improve handling.

Facts and solution:
  • • Flush-mounted custom light, 1,600 mm in length and with 160 pure-colour LEDs
  • • Colour of light as per customer’s corporate identity
  • • Second brightness value for when doors are open
  • • Adjustable width of lighting segments
Special monitor arm for bending machines:

The objective of this turnkey project was to develop, prototype and validate a sturdy yet flexible monitor arm and then deliver it in series production. Extremely tight constraints on budget and timing posed additional challenges.

Facts and solution:
  • • Stable, flexible monitor arm for bending machines
  • • Vertical and horizontal movement
  • • Maximum load of up to 500 kg at the outermost point
  • • All cabling (monitor cables, mains connections and USB cables) pre-assembled inside the arm
Floor lamp prototype:

Extremely high design requirements with the thinnest of luminaire structures and various ‘free-form’ base feet made this an extraordinarily demanding prototype project. We pushed all of the limits of lighting technology here, as well as exploiting the maximum capabilities of mechanical metalworking, forming and surface treatment. The final results will follow soon.

Facts and solution:
  • • Free-form floor lamp with maximum design requirements
  • • Length of luminaire head up to 800 mm
  • • Manual control as well as automatic control via daylight sensors and motion detectors
Status indicators for the machine industry:

Meeting special customer requests and exceeding expectations are part of Hagnleone’s DNA. Close collaboration among designers, end customers and us ourselves as a solution developer, implementer and series manufacturer has resulted in numerous customer-specific signal lights now on the market.

A high standard of design, demanding lighting technology requirements and the difficult task of lighting control, paired with the latest production technologies, are all project challenges that keep us going.